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LW1200(300x300mm) Direct Square to Square Forming Pipe Mill

This is a direct square to square forming type square and rectangular tube mill production line. From the uncoiler to the palletizing and binding machine, the whole line is fully automatic. Direct square technology, no need change rollers to produce different pipe size within range, adjust by motor, save time and save cost.

LW1200(300x300mm) Direct Square to Square Forming Pipe MillThis is a direct square to square forming type square and rectangular tube mill production line. From the uncoiler to the palletizing and binding machine, the whole line is fully automatic.


SQUARE AND RECTANGULAR DIRECTLY FORMING MILL

This mill uses a direct forming section to produce square and rectangular tubing.  The benefit is that it uses one set of tooling to produce every size in the mill's range.  When equipped with automated controls, size changes are achieved in minutes simply by inputting the desired size into the control panel. The equipment does the rest.    This mill runs at speeds up to 650 feet per minute for smaller sizes and 196 feet per minute for larger sizes.  Its innovative design and ease of operation make it the most efficient square and rectangular ERW mill available today.

The square and rectangular welded tube mill machine adopts the combined mold, multi-point pre-bending and direct square forming process. It has the characteristics of no dismantling of the main shaft, no dismantling of the arch, rapid roll change and low load of the unit. Compared with the non-combined mold, it reduces the die roll cost and roll change time by 60%. The four corners of the produced square rectangular tube have uniform thickness and high strength.


  



Direct Square Tube Mill Line is mainly used to produce the square and rectangular tubes directly,from square to square or rectangular to rectangular directly. As a professional tube mill machine manufacturer, we offers high-end square tube mill production line with consistently high quality.


Our company is a leading manufacturer of steel tube making machine. We specialize in state-of-the-art engineering and design and our machines are built to the highest standards to ensure maximum efficiency and performance.Our steel tube direct machines are designed to beuser-friendlywith intuitive control systems and easy maintenance requirementsand they are quaranteed to provide reliable,long-lasting performance.Buy square pipe forming machine from AIS MACHINERY.We are your reliable square tube making machine supplier.Welcome to contact us for more information about the steel tube forming machine




1. LIST OF EQUIPMENT AND SCOPE OF SUPPLY


Equipment

Quantity

Note 

Entry Section 

 

Coil skid

Coil car  

Uncoiler, Coil opener with hold down roll

Pinch roll with centering device (Seven roll Flattener)

Automatic Shear & welder 

▪Horizontal strip accumulator  

 

 

2No.

1No.

1No.

1No.

1No.

1No.

Supplier

Mill section 

Forming mill

 

1set

Supplier

Welding section 

Seam guide roll stand, squeeze roll stand

▪Solid state H.F. induction welder GGp800KW  

Outside bead scraping device  

Water Cooling trough  

 

1No.

1No.

1No.

1No.

Supplier

Sizing section

Sizing roll stand

Turks head stand

 

1Set.

1Set

Supplier

Exit section

Milling saw

▪Driven roller run out table ,Inspection table & Collectors 

 

 

1Set.

1No.

Supplier

Finishing section

Straigtener machine

One head Chamfer machine

One head Hydro tester machine

Automatic package machine

 

1Set.

1Set

1Set

1Set

online

Spare

 

offline shaft system for round to round roller change

offline stands several for square to round roller change

additional rollers to produce 80X80 direct square

 

 

1Set

1Set

1Set


2.  BASIC DESIGN DATA

Design of the proposed line is based on following specification:

 

▪Raw Material Specification

Material to be processed

Low Carbon steel & Galvanized steel, 

Q195-Q355

Material

δb≤500Mpa, δs≤345Mpa

Coil OD

Max 2200mm

Coil ID

610mm(depend on customer order)

Coil Weight

Max 30,000 kg

Strip Width

Min 400mm,  Max 1200mm

Strip Thickness

Min 3.0    Max 12.0 mm

 

▪ Production Range

Type of production


▪Square and Rectangular Hollow Sections

Square Hollow Section

Min 100x100mm, Max 300x300mm

Rectangular Hollow Section

Min 80x120mm, Max 400x200mm

Square Tube Thickness

Min 3.0mm, Max 12mm

Tube Cut Length

Min 6 meter, Max 12meter

Tube Standard

Dimensionally as per any relevant international standard

 


4. The technical flow of the production line



 

{Steel Tape}→→ Double-head un-coiler →→Strip-head Cutter and welder→→

Spiral accumulator→→Forming sectionFlattening unit +Main driving unit +Forming unit +Guide unit +squeeze roller+ De-burr frame →→Cooling unit →→ Sizing unit and straightener →→Milling saw →→ Run-out table →→Straingtener machine →→Chamfer machine →→Hydro tester machine →→automatic package machine





Forming mill consists of:

Forming section

Universal roll stand

horizontal roll stands

vertical roll stands

Horizontal roll Shaft material

42CrMo, quenching

Material of gear box

Cast steel

Material of bevel gear

20CrMnTi

Forming Mill Motor

AC  invertor motor,  

AC invertor motor,  



Milling saw

It is the mechanical equipment which used in continuously production, auto fixed ruler cutting steel pipes, is one of the important support device for weld pipe production line. It can cut pipes during static and motion status, can both cut round pipe and special pipe.

 

Max traveling speed of saw carriage:

Max 40m/min

Controller:

Siemens simotion

Driven motor

Servo Siemens

Feeding motor

Servo Siemens

TCT saw blade motor

Servo Siemens

Rotation motor

Servo Siemens

TCT saw blade

2

Guide rail

Hiwin

Rack and pinoin

YYC

Clamp

By hydraulic, 3 sets


TUBE MILL FINISHING SECTION


We provides all equipment to tube mill Finishing section:

1. Eddy current machine

2. Seam annealing machine

3. Straightener machine

4. Chamfer and end facer machine

5. Hydro Tester machine

6. Threading machine

7. Painting and oil machine

8. Automatic bundle and package machine

9. Drilling machine



Why Choose Us?


Leading Technology, Reliable Quality, Excellent Service!

Optimized Design, High quality material select! 

Heat treatment process guarantee!

Spiral bevel gear, drum gear coupling and carburization.

Gear teeth quenching.

Driven system stable, efficient and wearable with lower noise.

High precision wear resisting and Long life of rollers.

All the machine Lathes, Key Grooves are positioned and Milled by CNC.




LW1200(300x300mm) Direct Square to Square Forming Pipe Mill
This is a direct square to square forming type square and rectangular tube mill production line. From the uncoiler to the palletizing and binding machine, the whole line is fully automatic. Direct square technology, no need change rollers to produce different pipe size within range, adjust by motor, save time and save cost.
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Tel/Whatsapp/Wechat number

0086-151-76910262

 

Email Address

Linda@aismachinery.com

 

Tel/Whatsapp/Wechat number

0086-151-76910262

 

Email Address

Mia@aismachinery.com

 

Company Address:RM604 SHENXING BUILDING, NO. 539 XINHUA ROAD, SHIJIAZHUANG CITY, HEBEI, CHINA CN

ZIPCODE: 050000

 

 

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