DFT Direct Forming Square And Rectangular Pipe Mill For Sale

The mill is intended for manufacturing pipe of 40X40mm-130X130mm with thickness of 2.0mm–6.0mm from cold-rolled and hot-rolled coil strip by means of unclosed tubular blank with its subsequent welding into tube, edge heating by means of solid state high-frequency welder, longitudinal seam welding in rolls of tube welding machine, cooling, further sizing or shaping and on-stream cutting of endless tube in measured lengths.Finished product will be of square and rectangle pipe.

Technical procedure

Coil loading & Uncoiler （End straightening）→Feeding & leveling→Shear & welder→Horizontal accumulator→Direct Forming section→HF squeezing welding→Outer De-burring→Cooling→Sizing section→Rough Straightening→Computer cut off→Run-out table→Bench & Packing

LIST OF EQUIPMENT AND SCOPE OF SUPPLY

Using square to square to produce square and rectangle pipe.

Square to square forming way Advantage:

Forming square pipe directly is using the sheet material strip bending forming directly then welding and sizing. The advantage is as follows:

1) Compared with the round-square method, the section form shape is better using this method, the relative inner radius is smaller, and the edge is straight, the appearance is clear and neat.

2) The unit is low load, especially obvious in the sizing unit.

3) The width of the steel strip is smaller 2.4-3% than the round-square method, can save the raw material.

4) Using the new technology of multi-point bending, To eliminate the axial force and lateral wear in the forming, not only reduce the forming passed to ensure the product accuracy, but also reduce the power lose and roll wear.

5) Using combined roller, one set of roller can be used to product dozens of types square and rectangle pipe. It can greatly reduce the roll spare parts, and reduce 70% roll cost, accelerate cash flow, shorten the product development cycle.

Different from the traditional friction saw, the cold saw can get an excellent  cutting edge without burrs, so it can save the procedure of end facing. Good mechanical function and excellent control guarantee the long life and high cutting speed. 

Our Spare Parts Apply:

1. Roller, Mould, Cr12, Cr12Mov material, D2,D3 material

2. Ferrite, Impeder, Fiberglass tube

3. HSS saw blades, TCT Saw blades, Friction saw blades

4. OD burr remove inserts, ID burr remover inserts

5. HF welder Induction Coil and other HF welder spare parts

6. Copper tube for induction Coil, PTFE pipe for Induction Coil

7. Mosfet, Boards

8. Steel pipe Strapping machine

9. Zinc Spray Machine, Zinc wire, Zinc spray gun

Our Service

Pre-sale service

1.  We can provide machine running videos for reference

 2.  We will recommend the most suitable equipment according to the needs of customers

 3.  We can provide the layout of the factory

 4.  We welcome customers to visit our factory

After-sales service

1.We will delivery the machine and provide the documents on time to make sure you can get the machine quickly

2.When you finish the Preparation conditions, Our fast and professional aftersales service engineer team will go to your factory to install the machine, give you the operating manual, And train your employee until they can operate the machine well.

3.We provide one year warranty and life-long technical support.

4.Well-trained & experienced staff are to answer all your inquiries in English and Chinese

5 .24 hours for engineer response.

6.Your business relationship with us will be confidential to any third party.

Quality Control

We have the single quality department, that make sure the material of the raw materials is good, and ensure the machine running smoothly.