VIDEO
LIST OF EQUIPMENT AND SCOPE OF SUPPLY
Equipment
Quantity
Entry Section
▪Double mandrel U ncoiler
▪ Shear & welder, with TIG welder
▪Horizontal strip accumulator
1No.
1No.
1No.
Forming, welding, cooling and sizing section
▪Forming mill with drive unit
▪welding mill
▪Solid state H.F. induction welder
▪Cooling trough
▪ S izing mill with drive unit
1set
1No.
1No.
1No.
1set
Cutting and Delivery Section
▪ Friction saw cut-off
▪Driven roller run out table ,Inspection table & Collectors
1No.
1No.
Auxiliary equipment
▪Roll coolant system(cooling tower)
▪Centralized lubrication system
▪ Hydraulic . Power Unit
▪Coolant liquid purify device
1No..
2Nos.
2 Nos.
1No
Electrical Equipment
▪PCC Panel
▪AC/DC Motors
▪Drive Panels
▪MCC Panels
▪PLC(Fitted in one drive panel)
▪Control Desks
1No
As specified
3 Nos.
1No.
1No.
3 Nos.
The proposed tube mill is a combination of equipment installed in a line for the production of High Frequency Induction Welded (HFIW) carbon steel tubes. The process involved is cold forming of carbon steel strip in circular shapes, longitudinal welding, sizing, converting into specified shape and cutting to pre determined length.
The complete line is divided in three sections:
▪ Entry Section
▪ Forming, welding, Cooling and sizing Section
▪ Cutting and Delivery Section
Raw material (Steel Strip) in form of a coil is uncoiled and fed into forming section passing through the equipment of entry section. Entry section enables the tube mill to run continuously by using strip joining and accumulation equipment. Tube is formed in round shape passing through a set of driven and idler rollers of forming section before welding. In welding section tube id longitudinally welded by using high frequency induction welding method. Outside bead is removed and formed in shape of scrap. The weld seam is ironed and tube passes though the cooling section. In sizing section, tube is formed to specified size and converted into specified shape. After sizing, tube is cut to specified size and converted into specified shape. After sizing, tube is cut to specified length by using flying cutting equipment and delivered in collecting though passing through run out conveyor.
1. BASIC DESIGN DATA
Design of the proposed line is based on following specification:
▪ Raw Material Specification
Raw Material Feeding
CR bright tube with oiled, Galvanized steel, HR coil
Material Tensile Strength
Max 517MPa (75,000 psi max)
Material Yield Strength
Max 460MPa （67,000 psi max）
Coil OD
1200mm to 2000mm
Coil ID
508mm&610mm (customer order)
Coil Weight
Max 7000 kg
Strip Width
Min 80mm, Max360mm
Strip Thickness
Min2.0mm Max4.0mm
▪ Production Range
Type of production
▪Round Tubes
▪Square and Rectangular Hollow Sections
Round Tube OD
Min 25.4mm, Max 114mm
Round Tube Thickness
Min 2.0mm, Max 4.0mm
Square Hollow Section
Min 20x20mm, Max 90x90mm
Rectangular Hollow Section
Min 30x20mm, Max 100X80mm
Square and rectangle Tube Thickness
Min2.0mm, Max 4.0mm
Tube Cut Length
Min 6 meter, Max 12 meter
▪ Line Specification
Line speed
Max 50m/min
Min 10m/min
Direction of Operation
(To be confirmed by buyer)
Left → Right
or
Right → Left
Welding Method
High Frequency Induction Welding
Total Electric installed capacity
800kw
Line area
Approx. 70x8.0 meter (length x width)
Forming S ection
Shaft material:
4 0Cr, HF tempering quenching
Material of bevel gear:
20CrMnTi
Driven stand
7 sets
Idle stand
8 sets
Gear box
7 sets
Siz ing S ection
Shaft material:
4 0Cr, HF tempering quenching
Material of bevel gear:
20CrMnTi
Driven stand
5 sets
Idle stand
5 sets
Gear box
5 sets
Why Choose Us?
Leading Technology, Reliable Quality, Excellent Service!
Optimized Design, High quality material select!
Heat treatment process guarantee!
Spiral bevel gear, drum gear coupling and carburization.
Gear teeth quenching.
Driven system stable, efficient and wearable with lower noise.
High precision wear resisting and Long life of rollers.
All the machine Lathes, Key Grooves are positioned and Milled by CNC.
Our Machine produce:
a. Round pipe
b. Square and rectangle pipe
c. API standard casing and tubing
d. Solar field pipe
e. Cold forming C,Z,L,U
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Endereço da companhia：Endereço da empresa: RM2401, NO.6 EDIFÍCIO, BEIJUN COMMUNITY, NO.370 ZHONGHUA STREET, SHIJIAZHUANG CHINA
