VIDEO
LIST OF EQUIPMENT AND SCOPE OF SUPPLY
Equipment
Quantity
Entry Section
▪Double mandrel U ncoiler
▪Shear & welder, with TIG welder
▪Horizontal strip accumulator
1No.
1No.
1No.
Forming, welding, cooling and sizing section
▪Forming mill with drive unit
▪welding mill
▪Solid state H.F. induction welder
▪Cooling trough
▪ S izing mill with drive unit
1set
1No.
1No.
1No.
1set
Cutting and Delivery Section
▪ Friction saw cut-off
▪Driven roller run out table ,Inspection table & Collectors
1No.
1No.
Auxiliary equipment
▪Roll coolant system(cooling tower)
▪Centralized lubrication system
▪Hy draulic . Power Unit
▪Coolant liquid purify device
1No..
2Nos.
2 Nos.
1No
Electrical Equipment
▪PCC Panel
▪AC/DC Motors
▪Drive Panels
▪MCC Panels
▪PLC(Fitted in one drive panel)
▪Control Desks
1No
As specified
3 Nos.
1No.
1No.
3 Nos.
The technical flow of the production line
{Steel Tape}→→ Double-head U ncoile r →→Strip-head Cutter and welder→→ Spiral accumulator →→Forming section ( Flattening unit +Main driving unit +Forming unit +Guide unit +High frequency induction welding unit +squeeze roller ) + De-burr frame →→Cooling unit →→ Sizing unit and straightener →→ Cold saw →→ Run-out table
1. BASIC DESIGN DATA
Design of the proposed line is based on following specification:
▪ Raw Material Specification
Raw Material Feeding
CR bright tube with oiled, Galvanized steel, HR coil
Material Tensile Strength
Max 500MPa
Material Yield Strength
Max 235MPa
Coil OD
10 00mm to 1 8 00mm
Coil ID
5 08 mm&6 1 0mm (customer order)
Coil Weight
Max 3 00 0 kg
Strip Width
M i n 4 0 mm, Max 12 0 mm
Strip Thickness
Min 0.5 Max 2.0 mm
▪ Production Range
Type of production
▪ Round Tubes
▪ Square and Rectangular Hollow Sections
Round Tube OD
Min 12 mm, Max 32 mm
Round Tube Thickness
Min 0.5mm, Max 2.0 mm
Square Hollow Section
Min 10 x 10mm, Max 3 0x 3 0mm
Rectangular Hollow Section
Min 10 x 20mm, Max 2 0 x 4 0 mm
Square and rectangle Tube Thickness
Min 0.5mm, Max 2.0 mm
Tube Cut Length
Min 5 meter, Max 7 meter
▪ Line Specification
Line speed
Max 9 0m/min
M in 30 m/min
Direction of Operation
( To be confirmed by buyer)
Left → Right
or
Right → Left
Welding Method
High Frequency Induction Welding
Total Electric installed capacity
400kw
Line area
Approx. 60x5.0 meter (length x width)
Different from the traditional friction saw, the cold saw can get an excellent cutting edge without burrs, so it can save the procedure of end facing. Good mechanical function and excellent control guarantee the long life and high cutting speed.
Our Service
Pre-sale service
1. We can provide machine running videos for reference
2. We will recommend the most suitable equipment according to the needs of customers
3. We can provide the layout of the factory
4. We welcome customers to visit our factory
After-sales service
1.We will delivery the machine and provide the documents on time to make sure you can get the machine quickly
2.When you finish the Preparation conditions, Our fast and professional aftersales service engineer team will go to your factory to install the machine, give you the operating manual, And train your employee until they can operate the machine well.
3.We provide one year warranty and life-long technical support.
4.Well-trained & experienced staff are to answer all your inquiries in English and Chinese
5 .24 hours for engineer response.
6.Your business relationship with us will be confidential to any third party.
Quality Control
We have the single quality department, that make sure the material of the raw materials is good, and ensure the machine running smoothly.