This machine is used for the tube mill production line, between the shear welder and host(forming and sizing machine),Its function is in the time since the first roll of strip steel are used up, the next roll strip prepared from uncoiling, shearing and butt welding store enough steel strip to ensure that the host(forming and sizing machine) continuous production.

Solid State High Frequency induction welder

Solid state HF welder to welding the pipe seam, very important machine at ERW tube mill, have 100kw, 200kw, 300kw......1200kw to choose.

Stainless Steel Slitting Production Line

Slitting various kinds of steel plates and recoiling. Uncoiler raw material coil, slitting to narrow strip as require, and finally Recoiler.these Coil will use on ERW Tube mill produce pipe, Cold forming machine and other function.

5" (127mm) x 4mm ERW Tube Mill

Tube is formed in round shape passing through a set of driven and idler rollers of forming section before welding. In welding section tube id longitudinally welded by using high frequency induction welding method. Outside bead is removed and formed in shape of scrap. The weld seam is ironed and tube passes though the cooling section. In sizing section, tube is formed to specified size and converted into specified shape. After sizing, tube is cut to specified size and converted into specified sh

325mm 12 Inch Round ERW Steel Tubing Mill

The proposed tube mill is a combination of equipment installed in a line for the production of High Frequency Induction Welded (HFIW) carbon steel tubes. The process involved is cold forming of carbon steel strip in circular shapes, longitudinal welding, sizing, converting into specified shape and cutting to pre determined length.

Solar Piles produce ERW Tube mill

This machine to produce Solar piles use round ,square and D shape pipes, all sizes within one machine to produce . Machine can produce 165mm, 127mm, 170X170mm, D shape pipes, details welcome inquire more.

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FFX Forming and Sizing Section

Product Detail

The complete line is divided in three sections:

▪ Entry Section

▪ Forming, welding, Cooling and sizing Section

▪ Cutting and Delivery Section

Raw material (Steel Strip) in form of a coil is uncoiled and fed into forming section passing through the equipment of entry section. Entry section enables the tube mill to run continuously by using strip joining and accumulation equipment. Tube is formed in round shape passing through a set of driven and idler rollers of forming section before welding. In welding section tube id longitudinally welded by using high frequency induction welding method. Outside bead is removed and formed in shape of scrap. The weld seam is ironed and tube passes though the cooling section. In sizing section, tube is formed to specified size and converted into specified shape. After sizing, tube is cut to specified size and converted into specified shape. After sizing, tube is cut to specified length by using flying cutting equipment and delivered in collecting though passing through run out conveyor.

Uses Japan type FF “Flexible Forming” way to produce round pipe.

“FF” Forming Way Advantage:

1. It can save 40-60% expenses on rollers;

2. One set of roller can be used to produce all round pipe between Φ114 and Φ273 in the break down section. And roller in the breakdown section no need to be changed.

3. It can reduce product period;

4. It is easier to restore and adjust roller;

5. Adjusting and maintaining easier.

6. Square and rectangle pipe change from round pipe.

Forming section	4 sets Universal roll stand 6 sets of horizontal roll stands 4 sets vertical roll stands
Horizontal roll Shaft material	42CrMo, quenching
Material of gear box	Cast steel
Material of bevel gear	20CrMnTi
Forming Mill Motor	2 sets
Forming Mill main speed reducer	2 sets

Sizing section	5 sets of Universal roll stands 1 set of Vertical roll stand 2 sets Turk’s head stand
Shaft material	42CrMo, quenching
Material of gear box	Cast steel
Material of bevel gear	40CrMnTi
Sizing Mill Motor	DC motor
Sizing Mill main speed reducer	1 set

Our Machine produce:

a. Round pipe

b. Square and rectangle pipe

c. API standard casing and tubing

d. Solar field pipe

e. Cold forming C,Z,L,U

سابق : 6inch Forming and Sizing Section التالي : Gear box for small size pipe mill line

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